The Hardening Competitive Comparison Spiral Freezer
*Other competitors usually subcontract and purchase their components from other company and assemble the equipment in the field, where quality and profit margin cannot be controlled.
Competitors Do Not Offer
Tested Prior Shipping
Our ADVANCED I.Q.F. SPIRAL FREEZER is a COMPLETE-PACKAGED FOOD PROCESSING EQUIPMENT TESTED BEFORE SHIPPING TO THE CUSTOMER. Our freezer can be installed in two to three days, and retains its original resale value throughout years of operation! As it is built with stainless-steel material, and it does not require recovery field labor cost for future moving or resale. It also reduces in field delay in freezer set up time.
*Other competitors' spiral freezer requires a lot of field erection time cost, which cannot be recovered.
Every time the spiral freezer is moved or resale. The freezer foundation and floor cannot be moved or used with the freezer equipment again.
Wide Range of Freezing Time Controls
Our Advanced I.Q.F. Spiritual Freezer is powered by Reliable Variable Frequency Electric Drive System for Wider Range of Freezing Time Controls. The belt is driven by a Variable Frequency Electric motor located externally outside the freezer, which have proven in the food processing plant for its reliability and safety operation. The Variable Frequency Drive system can produce a specific range of belt speed control for varies of product freezing time.
*Other competitors use electric drives which are located under or on the side of spiral freezer conveyor, where the drive motor and gear box is subject to hazard environment and cause water condensation inside the gear box and motor housing.
Condensate water will cause oil contamination and premature motor and gear box failure.
Special Equipment
OUR ADVANCED I.Q.F. SPIRAL FREEZER is equipped with special devices to remove frozen product from the belt to produce I.Q.F. (INDIVIDUAL QUICK FREEZE) PRODUCT QUALITY such as raw chicken pieces, raw shrimp, and raw scallops.
*Other competitor’s spiral freezer cannot achieve this.
North American Standards Approval
OUR ADVANCED I.Q.F. SPIRAL FREEZER is design and built according to NORTH AMERICAN U.S.D.A., O.S.H.A. UL. AND C.S.A. STANDARDS APPROVAL for safety, sanitation, maintenance, and accessibility.
*Other competitive spiral freezers cannot meet this requirement because it has to be field assembled and tested, and not as easy to clean and maintenance.
High-Efficiency Horizontal Airflow
Our ADVANCED I.Q.F. SPIRAL FREEZER is designed with HIGH-EFFICIENCY IMPINGEMENT HORIZONTAL AIRFLOW. Our airflow is in a horizontal turbulent pattern, with our high-speed impingement airflow, the high speed frigid air continuous scrubbing heat from both the top and bottom surface of the product. Providing the coldest air off the evaporator to each tier independently, thus decreases freezing time and improves freezing quality.
*Other competitive spiral freezers cannot reach this kind of air velocity with a large enclosure, or without increased air volume and extra horsepower consumption to achieve this air speed.
The vertical airflow warms up as it passes through each tier. By the time the air flows reaches the bottom tiers, it is no longer cold enough to be efficient.
Driving Parts Located Outside the Freezer
Our ADVANCED I.Q.F. SPIRAL FREEZER is designed with ALL MECHANICAL DRIVING PARTS LOCATED OUTSIDE THE FREEZER’S HAZARD ENVIRONMENT. It is effortless access to maintenance and troubleshooting in case of equipment failure.
Does not subject the maintenance mechanic to a hazard environment. With all the drive located outside the freezer, this eliminates any possible of lubricant contaminating the product inside the freezer.
*Some Other competitive, spiral freezers, have all the driving parts inside the freezer; it is difficulty to maintenance and troubleshooting.
All lubrication is done inside of freezer, which will cause the possibility of product contamination.
Center Drum Clean in Place System
Our ADVANCED I.Q.F. SPIRAL FREEZER is also equipped with Manual Control Center Drum Clean in Place Spraying Nozzle and Belt Washer/Dryer and Pump System for easier cleaning of the spiral freezer.
*Other competitors do not offer this, or offer it as an option at a much higher cost.
Drum Direct Drive System
(8) ADVANCED I.Q.F. SPIRAL FREEZER is equipped with a DIRECT DRIVE SYSTEM for the center drum, this drive system located outside the enclosure, and eliminates sprockets and chain maintenance and sanitation problems.
*Other competitors do not offer this.
USDA Approved Lighting
Our ADVANCED I.Q.F. SPIRAL FREEZER also offers, as standard item, USDA approved lighting for inside the freezer chamber without contaminating the freezer.
Drum Direct Drive System
(8) ADVANCED I.Q.F. SPIRAL FREEZER is equipped with a DIRECT DRIVE SYSTEM for the center drum, this drive system located outside the enclosure that eliminates sprockets and chain maintenance and sanitation difficulties.
*Other competitors do not offer this.
WARRANTY AND ADVANTAGES
Handles Heavy Frosting for Long Production Time
The ADVANCED I.Q.F. SPIRAL FREEZER evaporator is designed and manufactured with industry quality to handle heavy frosting for long production time. The evaporator is made of All Aluminum Cooper or Stainless-Steel Tubing / Aluminum fins, or Hot Dipped Galvanized Steel material. For Aluminum fin coil the fins are single plate fins throughout the coil row deep, this improves heat transfer, built up less frost and collects fewer debris inside the coil. The Evaporator can be designed with flooded, Pump re-circulation or direct expansion services.
WARRANTY: advanced spiral freezer evaporator is back up with a two-year warranty for aluminum coil and five years for stainless steel or galvanized. Steel coil against any defective in materials and workmanship exception failure from abuse, accident or incorrect operation and cleaning procedure.
Heavy Gauge Stainless-Steel Door and Panels
The ADVANCED I.Q.F. SPIRAL FREEZER enclosure and doors are designed with SEAMLESS HEAVY GAUGE STAINLESS-STEEL URETHANE INSULATED PANELS AND DOORS. Advanced packaged spiral freezer is manufactured with seamless heavy gauge stainless steel with 5” thick urethane insulation. All the panel joints are seal welded after fabrication to keep moisture from penetrating the panel and reduce the freezer insulation life. The frequent cycling of freezer temperature from room temperature to freezing temperature will reduce the freezer panel insulation life from the panel joints. And advanced spiral freezer panel do not have any joints.
5-Year Warranty
The Advanced spiral freezer enclosure is backed up with 5 years of warranty against any defective in materials and workmanship excepting failure from abuse, accident or incorrect operation.
*Other competitor spiral freezer’s enclosure is designed only for cold storage usage, where the temperature is normal, not cycling twice a day. Frequent freezer temperature cycling will cause premature deterioration of freezer enclosure joints and built up of bacterial.
*Other competitors enclosures usually use 26 gauge steel, which is easy to be dented and penetrated.
Steel Belting
The ADVANCED I.Q.F. SPIRAL FREEZER spiral belting is designed and manufactured with Stainless-Steel Heavy-Duty Type, the belt is further protected with a limit switch against heavy tension caused by possible of product or ice jamming. Advanced also offers acetate heavy-duty belting for stricter USDA sanitization requirements.
Warranty
Advanced spiral freezer belting is back up with a one-year warranty against any defective in materials and workmanship excepting failure from abuse, accident or incorrect operation and cleaning procedure.
Steel Belting
The ADVANCED I.Q.F. SPIRAL FREEZER spiral belting is designed and manufactured with Stainless-Steel Heavy-Duty Type, the belt is further protected with a limit switch against heavy tension caused by possible of product or ice jamming. Advanced also offers acetate heavy-duty belting for stricter USDA sanitization requirements.
Warranty
Advanced spiral freezer belting is back up with a one-year warranty against any defective in materials and workmanship excepting failure from abuse, accident or incorrect operation and cleaning procedure.
Options
High Side Plate
The ADVANCED I.Q.F. SPIRAL FREEZER is also equipped with HIGH SIDE PLATE ON THE BELT LINKS (Optional item) to prevent blowing the product off the belt.
Speedy Defrosting
The ADVANCED I.Q.F. SPIRAL FREEZER also offers, as an option item, Hot Gas Defrosting Evaporator and Hot gas pan for speedy defrosting the freezer evaporator.
Hot gas Defrosting Evaporator
The ADVANCED I.Q.F. SPIRAL FREEZER also offers as an option item, Hot Gas Defrosting Evaporator and Hot gas pan for speedy defrosting the freezer evaporator.
Auto-air Defrost System
The ADVANCED I.Q.F. SPIRAL FREEZER also as optional item, Auto Air Defrost System to keep the evaporator clean of frost build up. High-pressure blower system to extend the freezer’s freezing capacity to double the operation time without shutdown for defrost.
Sequential Defrosting System
The ADVANCED I.Q.F. SPIRAL FREEZER also offers, as an option item, a Sequential Defrosting System to keep the freezer operating continuously without shutdown for defrost and cleaning.
Steam Pasteurization System
The ADVANCED I.Q.F. SPIRAL FREEZER also offers as an option, item, Steam Pasteurization System to inject steam in the freezer chamber for sanitizing the freezer before start up of the freezer.
Programmable Control System
The ADVANCED I.Q.F. SPIRAL FREEZER also offers as an option item, Full PLC controlled programmable control system to help automatic monitor and start up of spiral freezer for varies of product freezing selection.
Programmable Auto Cleaning
The ADVANCED I.Q.F. SPIRAL FREEZER also offers as option item, Full PLC controlled programmable Auto Cleaning system to help automatic cleaning and sanitizing spiral freezer.
Tangential Patty Loader
The ADVANCED I.Q.F. SPIRAL FREEZER also offers, as an option item, a Tangential Patty Loader to allow loading of delicate product such as raw hamburger patties directly on the freezer belt without causing of product damage.
Enclosure for Secondary Hardening
The Hardening Tunnel Section also offers as an option item, Multi-tiers of Straight tunnel belt built inside the same spiral enclosure for secondary hardening sea-food product after frozen and glazed.